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Add: Xinming Industrial Area, Xibei Town, Xishan District, Wuxi, Jiangsu, China

Hot Sales 2E&2M Automatic PP Melt Blown Filter Cartridge Production Machine

Basic Info Model NO.: 2E&2M PP Melt Blown Filter Cartridge Production Machine Type: Pipe Extruder Plastic Processed: PP Product Type: Extrusion Molding Machine Feeding Mode: Multiple Feed Assembly Structure: Separate Type Extruder Screw: Single-Screw Engagement System: Full Intermeshing Screw...

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  • Product Details

Basic Info
Model NO.: 2E&2M PP Melt Blown Filter Cartridge Production Machine
Type: Pipe Extruder
Plastic Processed: PP
Product Type: Extrusion Molding Machine
Feeding Mode: Multiple Feed
Assembly Structure: Separate Type Extruder
Screw: Single-Screw Engagement
System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Don't Exhaust
Automation: Automatic
Computerized: Computerized
Speed of Machine: 0-1400 R/Min
Application: Water Treatment
Filter Precision: 1-100 Micron
Filter Length: 10", 20", 30", 40"
Raw Material: Polypropylene
Trademark: SHUHANG
Specification: CE, ISO 9001
Origin: Wuxi, China


Product Description
2E&2M Automatic PP Melt Blown Filter Cartridge Production Machine


Layout of complete production line

360截图20170426100937960.png


Technical Parameters

Production capacity

3200-4000pcs/24hours (On the basis of 10" length, ID=28mm, OD=61mm, 110g)

( If workshop temperature is between 10 and 25 degree, Production capacity will be larger)

Rated power

55KW/Hour

Running power

28KW~32KW/Hour. For complete production line including roots blower and molds clean oven

Raw material

Polypropylene (Fiber Grade)

Internal diameter(Default)

28mm (We could do other internal diameter according to customer's request)

Outer diameter(Default)

38mm~120mm( on the basis of ID 28mm.)

length

5", 10", 20", ( 30", 40".............100" need to custom-made)

Filter precision

1um, 5um, 10um, 20um, 30um...............100um

Surface of filter cartridge

Smooth surface
Orange peel surface
Grooves surface(Needs grooving machine )
Dotted & Roller surface (Needs extra tool )
Logo on surface (Needs carving machine carve logo & company name on the surface

Machine weight

3.9Tons, 4.2T after packing

Layout

50M2 is enough. 100 M2   is better. (L8m*W8m*H2.6m)

Note: The machine can continue work 15 full days normally without a rest. Then, you should remove the molds and clean it into our molds clean oven When pressure inside of mold is large. There is a pressure meter on controller, You could read the pressure directly.


Detailed Description

1st part: Roots blower

图片2.png

Brand: TRUNDEAN (from Taiwan)
-Size: 970mm*690mm*470mm, Weight: 170kg
-Power: 15KW, Capacity is 6m/3min.
-Material of this machine is Iron with plastic-sprayed surface.
Air from roots blower can pre heat the air to 80-90℃ is more practical than air from air compressor. Roots blower more save the power.
You should buy electric line by yourself.


2nd part: Air Heating machine

图片3.png

Brand: Shuhang
-Two heating systems for two extruders.
Two separated valves with pressure meters adjust air pressure on side of extruder
-First heating system heats air for first mold on first extruder, second heating system heats air for second mold on second extruder... So, density of two layer of pp cartridge is different.
-With 12pcs of heating pipe,
-2kw/pcs, total power is 24kw
You should buy electric line by yourself.


3rd-1Part: First extruder

图片4.png

-Brand: Shuhang
--Making First layer of cartridge and making first density.
--Spec: 45/33: 1;
-Hard-toothed gear box that is better than others' Cycloid gear box.
-heat by 7pcs of casting -aluminum heating 1400w/pc
-Its heating temperature is higher than 2nd extruder's temperature 3℃.
-Material of screw rod, barrel inside of extruder: 38CrMoAl
-Motor power: 7.5kw, -Inverter (ABB brand or China brand) control it. -variable Frequency system
Total power is 17.3kw
You should buy electric line by yourself.


3rd-2Part: Second extruder

图片5.png

-Brand: Shuhang
--Making second layer of cartridge and making first density.
--Spec: 45/33: 1;
-Hard-toothed gear box that is better than others' Cycloid gear box.
-heat by 7pcs of casting -aluminum heating 1400w/pc
-Its heating temperature is higher than 2nd extruder's temperature 3℃.
-Material of screw rod, barrel inside of extruder: 38CrMoAl
-Motor power: 7.5kw, -Inverter (ABB brand or China brand) control it. -variable Frequency system
Total power is 17.3kw
You should buy electric line by yourself.


4th-part: Mold/Spinneret

图片6.png

-Brand: Shuhang
-Material: specialized mold steel
-Inside with metal filter net
-Spec.: L=400mm, diameter of hole is 0.4mm.
-Material: SUS431, It can bear high temperature and using long time.
-There are two heating pips inside of mold. Power is 1.5kw/pc. Total heating power of 2 sets mold: 6kw, It shorten starting time.


5th-part: Receiver System

图片7.png

-Brand: Shuhang
-Receive the sprayed pp and inform pp filter cartridge on this machine.
-Size: 2950mm*650mm*1650mm
-With φ28 shaft. Different shaft decides different ID of pp filters.
-With variable Frequency system, 2 inverters (Its Brand is ABB or China brand ) control them. Its parameter is 0.4KW/set
-Total power is 0.8kw.
You should buy electric line by yourself.


6th-part: Automatic Cutting machine

图片8.png

-Brand: Shuhang
--Cut filter to required length automatically. You could set any length as your size. Our max cutting size 20", if you need other length need to custom-made.
-Machine Size: the size of receiver machine including the cutting machine
-Weight: 80kg
-Air from air compressor drive it.
-Player could show production capacity.
- You should buy electric line by yourself.


7th-part: Controller

图片9.png

-Brand: Shuhang
-Controller Control two air heating systems inside of air heating machine. It could shows their temperature.
-It also controls double extruders' heating temperature and two motors' speed. It could shows their temperature and motors' speed.
-It has 3 inverters (ABB inverter, Solid state contractor, Schneider electric parts/or China brand ).
-Omron Temperature controller/or China brand
-You should buy electric line which connects it with main power at your factory.


8th-part: Oven for Moulds cleaning

图片10.png

-Brand: Shuhang
-Clean Molds.
Heating it so that the residual PP will become carbonization.
-Working room dimension: 450X550X550mm
-dimension: 980mm*630mm*860mm
-having Mains switch , we have set its heating temperature. Then, start it when you want to clean mold.
-You prepare its electric line which will connect with your factory's main power.


9th-part: Automatic feeder

图片11.png

-Brand: Shuhang
-feeding pp material automatically
-Size: 540mm*400mm*600mm
--Material of this machine is cast aluminium and stainless steel. plastic-sprayed surface.
-We supply its electric power.
-Power: 1.2kw/SET


After sales service
1. The quality of goods shall fully conform to the certificates of the Seller's country of origin.
2. Maintenance manuals in English will be enclosed in the delivered set of goods.
3. We warrants that the quality of the product, its specifications, as well as other characteristics, parameters and properties of the goods meet the stated production plant parameters and characteristics. Otherwise the goods are considered not qualitative.
4. We must send pictures and video film of each line to buyer before shipping it.
5. The packaging shall provide the full protection of the goods from damaging and weather effects while transporting by all modes of transportation with regard to reloading and storage.
6. the quality of which require special safeguards established warranty period of 12 months from the date of installation of the manufacturer of equipment in buyer's factory.
7. We offer replacement of defective components with cost low price if warranty is more than 12 months.

★Warranty Terms:
1 years warranty, life-long maintenance.
We provide the screw rod inside extruder, extruder's barrel, and extruder's gear box for 2 years free
ABB Inverter and extruder's electric motor 2 years free if yours is broken without human factor.

★Spare parts we supply for freea

Heating loop inside of extruder: 2pcs

Sensors: 3ets

Solid-state relay: 2 pcs

Heating pipe inside of air heating machine: 2pcs

Bearing: 2pcs

Needles: 30 pcs

Temperature controller: 3 pcs

Tool box: 1 set

Insulated pipe: 2 pcs

Button: 2 pcs for 3 kinds.

Blade: 20pcs

Heating gun: 1 set

High temperature Line: 1M

 


If you need, please contact us

If you are interested the hot sales 2e&2m automatic pp melt blown filter cartridge production machine, welcome to contact our factory for more details. We are one of the leading China manufacturers and suppliers equipped with a productive factory at your service. The quality products made in China and good customized service with competitive price can be assured.

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