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Tel: +86-510-88100289

Fax: +86-510-88102325

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E-mail: grandy@wxshuhang.com

Add: Xinming Industrial Area, Xibei Town, Xishan District, Wuxi, Jiangsu, China

Supply Full Automatic 1E &1M PP Melt Blown Filter Cartridge Production Line

Supply Full Automatic 1E &1M PP Melt Blown Filter Cartridge Production Line

Basic Info Model NO.: 1E &1M PP melt blown filter cartridge production line Type: Pipe Extruder Plastic Processed: PP Product Type: Extrusion Molding Machine Feeding Mode: Multiple Feed Assembly Structure: Separate Type Extruder Screw: Single-Screw Engagement System: Full Intermeshing Screw...

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  • Product Details

Basic Info
Model NO.: 1E &1M PP melt blown filter cartridge production line
Type: Pipe Extruder
Plastic Processed: PP Product
Type: Extrusion Molding Machine Feeding
Mode: Multiple Feed Assembly
Structure: Separate Type Extruder
Screw: Single-Screw
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Don't Exhaust
Automation: Automatic
Computerized: Computerized
Trademark: SHUHANG
Specification: 4200kg, 26cbm
Origin: Wuxi, China


Product Description
Supply Full Automatic 1E &1M PP Melt Blown Filter Cartridge Production Line


Layout of complete production line

图片1.png

Technical Parameters

Production capacity

1400-1700pcs/24hours (On the basis of 10" length, ID=28mm, OD=61mm, 110g) (If workshop temperature is between 10 and 25 degree, Production capacity will be larger)

Rated power

32KW/Hour

Running power

15KW~20KW/Hour. For complete production line including roots blower and molds clean oven

Raw material

Polypropylene (Fiber Grade)

Internal diameter(Default)

28mm (We could do other internal diameter according to customer's request)

Outer diameter(Default)

38mm~120mm (on the basis of ID 28mm.)

length

5", 10", 20", ( 30", 40".............100" need to custom-made)

Filter precision

1um, 5um, 10um, 20um, 30um ...............100um

Surface of filter cartridge

Smooth surface
Orange peel surface
Grooves surface (Needs grooving machine )
Dotted & Roller surface (Needs extra tool )
Logo on surface (Needs carving machine carve logo & company name on the surface

Machine weight

3 Tons, 3.5T after packing

Layout

20M2 is enough. 

Note: The machine can continue work 15 full days normally without a rest. Then, you should remove the molds and clean it into our molds clean oven When pressure inside of mold is large. There is a pressure meter on controller, You could read the pressure directly.


Advantages
★ Good quality
1. Electric parts are produced by famous company (inverter is ABB, temperature controller adopt OMRON, Schneider electric parts, Solid state contactor instead of normal contactor.)
2. Adopt Stainless steel pipes for air heating machine and molds cleaning oven instead of iron, the machine won't get rust

★ High production capacity and Lowest electric consumption, You Could Get higher Profit.
1. Output: 1400-1700pcs/24hours
2. Electric consumption is about 15~20KW/Hour, You will use 0.18 kw~0.21kw to Produce one pc of pp cartridge. (We use least electric consumption than others.)


Shipping & Packing

Price of machine

Total production line in sheet below:

Payment

T/T, 20% ~30% deposit, and balance before loading

Delivery time

20-25 days against deposit

default voltage

3-phase 380V/50HZ, 1-phase 220V/50HZ. Pls tell me in advance if you want to change.

Packing

Packed by plywood case, Total 20CBM, can be load in one 20" container


After sales service
1. The quality of goods shall fully conform to the certificates of the Seller's country of origin.
2. Maintenance manuals in English will be enclosed in the delivered set of goods.
3. We warrants that the quality of the product, its specifications, as well as other characteristics, parameters and properties of the goods meet the stated production plant parameters and characteristics. Otherwise the goods are considered not qualitative.
4. We must send pictures and video film of each line to buyer before shipping it.
5. The packaging shall provide the full protection of the goods from damaging and weather effects while transporting by all modes of transportation with regard to reloading and storage.
6. The quality of which require special safeguards established warranty period of 12 months from the date of installation of the manufacturer of equipment in buyer's factory.
7. We offer replacement of defective components with cost low price if warranty is more than 12 months.

★Warranty Terms:
1 years warranty, life-long maintenance.
We provide the screw rod inside extruder, extruder's barrel, and extruder's gear box for 2 years free
ABB Inverter and extruder's electric motor 2 years free if yours is broken without human factor.

★Spare parts we supply for free

Heating loop inside of extruder: 2pcs

Sensors: 3ets

Solid-state relay: 2 pcs

Heating pipe inside of air heating machine: 2pcs

Bearing: 2pcs

Needles: 30 pcs

Temperature controller: 3 pcs

Tool box:1 set

Insulated pipe: 2 pcs

Button: 2 pcs for 3 kinds.

Blade: 20pcs

Heating gun:1 set

High temperature Line: 1M

 



Customers' Training:
First: we could train your delegates (1~3 person) for 7~14 days until your colleagues tell us they have known how to work by themselves. We are responsible for food when they are working.
Second: our engineers will go to your factory to install and teach your operators 7 days~10days. Your company prepare air tickets
(go and back) & Hotel& eating & salary (total salary is $1000)
We suggest customers study at our factory firstly, and then, Our engineer goes to your factory if you still need. It will be better.


Operation steps:
First step: Roots blower bringing the air to air heating machine.
Second step: Air heating machine will heat these air. Our air heating machine has 2 heating system for two molds/nozzle. You could adjust it and keeping air pressure 0.2MPA or 0.25MPA for each mold/nozzle. Controller is control it.
Third step: Automatic feeder will feed pp material automatically. Pp material granule will become liquid PP inside of extruders automatically. The screw rod inside extruder will move the liquid pp forward automatically. Large controller control it too.
Forth step: you know, there are two molds/nozzles on extruders. Hot air from air hearting machine connect molds/nozzle. So, Hot air will blow liquid PP, then, it will form pp fiber from Molds/Nozzles.
Fifth step: PP fiber will form pp filter cartridge on receiver device. The controller is control it and on the receiver device.
Sixth step: Automatic cutting machine will cut pp filter cartridge automatically as 10", 20"…As you need.
Welcome to contact us

If you are interested the supply full automatic 1e &1m pp melt blown filter cartridge production line, welcome to contact our factory for more details. We are one of the leading China manufacturers and suppliers equipped with a productive factory at your service. The quality products made in China and good customized service with competitive price can be assured.

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